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Production Planning and Scheduling

Our production planning and scheduling software is helping many manufacturing companies to do more than just produce workable production plans, it’s delivering plans that help to strike an effective balance between the demands of meeting delivery dates and managing workflow efficiently and economically.

It provides a powerful and easy to use production planning and scheduling solution that generates accurate schedules based on your actual capacity, material and delivery requirements. This means that you can:

  • Increase resource efficiency
  • Reduce lead times
  • Reduce costs by minimising stock and inventory
  • Get early indications of potential problems and take corrective action to avoid late deliveries
  • Respond quickly to changes with real time visibility of live production information and KPI performance analysis
  • Identify untapped production capacity to respond positively to new sales opportunities
  • Reduce outsourcing by maximising the utilisation of your existing resources

Seiki Scheduler manage resources


Finite Capacity Planning: Accurate and Realistic

Finite capacity planning ensures that your capacity is taken into account from the moment you start to plan. As a decision support tool the Scheduler can help you maintain the balance between demand and capacity.

  • Create a realistic model of available capacity – administer workplaces, define standard maximum and minimum hourly rates, individual work place efficiency and shift start times.
  • Manage the routing information required for scheduling, e.g. material, operation numbers, resource(s), and setting and cycle times.
  • Built-in scheduling rules take the time, complexity and errors out of planning. Each scheduling rule may contain more than one factor, in which case the sequencing logic will be applied in order of display on the rule name.
  • Identify and justify opportunities for increasing capacity by offering overtime, subcontracting work, splitting batches and avoiding bottlenecks
  • Account for unexpected events that can cause reductions in capacity such as machine breakdowns, excessive changeovers or Operator absence
  • Manage operational constraints – set rules such as no overlap, earliest start and latest end dates

Seiki Scheduler Netplan

With the Seiki Scheduler you can be confident that you are always working with the latest information.

> Related Content: Finite Capacity Planning and Scheduling

> Related Content: Scheduling Rules


Interactive Graphical Planning and Scheduling

The Seiki Scheduler is a highly visual production planning and scheduling software solution. The graphical planning board enables you to see your live resource utilisation and availability across the shop floor. It provides a fast visual summary of the loading of all active orders along with essential production information associated to their individual operations, such as works order number, drawing number, quantity and due date.

  • Simple colour coding provides a clear visual indicator of the status of current WIP and the potential impact of unexpected changes to the workload
  • Create easy what-if production plan scenarios using the simple drag and drop feature. This is a safe method of evaluating and predicting outcomes of alternative plans as the master schedule is not affected until a scenario is saved.
  • Create snapshots of what-if scenarios and then load the most effective plan
  • Dynamically update available capacity by reducing or increasing the number of available hours on each resource to immediately see the impact of the change.
  • Quickly assess the impact of changes with colour coded analysis
  • See the live ripple effects of any operations not starting on time

Seiki Scheduler Consequence of Changes

The system can help you to maintain a positive and open line of communication with your customers regarding the current status of their job.

> Watch a brief video describing the key Planning Board features


Live Works Order Process (WIP) Tracking

Our WIP Booking module works out-of-the box with the Scheduler, automatically exchanging customer and works order information for a dynamic, real-time connection between shop floor and top floor operations. Tracking the live progress of each active operation delivers insight into the shop floor adherence to plan, helping to improve your on-time delivery performance.

Seiki AIR WIP Booking Solution

 

> Find out more about our WIP Booking module


Performance Analysis

The system simplifies the performance analysis process by summarising resource utilisation information into graphical displays for live reporting and forward visibility.

  • Planned versus actual job time comparisons to uncover barriers to achieving maximum production efficiency.
  • Resource utilisation as a percentage of available capacity to pinpoint bottlenecks.
  • Workload view that provides a graphical view of your available capacity in the coming weeks.
  • Bar chart displaying deviations from plan (by days and count) – an effective method of monitoring performance against your defined acceptable thresholds.

Seiki- Scheduler Workload View

Production capacity management and resource utilisation are both critical contributors to improved business performance.

 

Our sales team can be contacted directly at 01273 666999 or via email sales@seikisystems.co.uk and they will be happy to answer any questions that you have, to discuss technical features of the system and to arrange a demonstration

Request a demo


Integration: Enterprise Application Integration

Using Enterprise Application Integration (EAI) software, Seiki is able to offer an intelligent interfacing solution that can optimise data exchanges between different software applications. This means you can connect ERP/MRP/PLM systems or other databases and software to the Seiki Scheduler database, in order to automate the task of data entry. Integration with back office systems help to keep all stakeholders up to date by maintaining the flow of information throughout your business.


Further Reading

> Related story: What-If, now that’s a great question…
> Related story: Finite capacity planning, the missing link
> Related link: The difference between planning and scheduling

“The visibility of upcoming capacity provided by Seiki’s planning and scheduling software is fantastic. It allows us to confidently decide whether to take work on and promise delivery dates we can expect to meet. It has also helped us improve our throughput and the overall volume of work we process in a year has increased by 17%.”

Nick Phillips, Manufacturing Manager
Ilmor Engineering

Watch a short Scheduler demo video

Additional Features

  • Appearance and functionality of a traditional planning board
  • Drag & drop technology for ‘what-if’ planning
  • Forward sequential loading of all jobs
  • Create a realistic model of your available capacity
  • Automated scheduling algorithms
  • Simple traffic light indicators to preview consequences of changes to the schedule
  • Collaborative scheduling: sharing scenarios using graphical simulation
  • Interfaces to your existing ERP/MRP system or is fully integrated with the JobDISPO ERP

Benefits

  • Faster and more accurate scheduling
  • Reduced outsourcing
  • Reduced inventory and stock
  • Identification of untapped production capacity
  • More realistic delivery promised dates
  • Improved on-time delivery levels
  • Increased responsiveness to unplanned downtime events
  • Planning of preventative maintenance
  • Avoidance of production bottlenecks
  • Greater visibility and communications
  • Responsiveness to new or rush orders
  • Increased customer service levels
  • See the live ripple effect of any operations not starting on time
  • Balance revenues, customer satisfaction and operational performance.
  • Identify critical factors, understand inter-dependencies and contextualise performance data
  • Revitalise and enrich your ERP system with detailed manufacturing process information, from start to delivery

Seiki AIR Monitoring

If you want to control costs, get more value from your resources and ensure capital investments return revenue quickly, it’s essential to collect detailed information about all productive and non-productive events occurring on your shop floor.  Seiki AIR Monitoring helps build greater integrity in the measurement of your manufacturing equipment performance, so you can confidently evaluate and proactively minimise critical productivity losses to improve availability and work throughput – your ROI.

Seiki AIR Andon Screen

 

  • Capture productive and non-productive events occurring on CNC machines and manual resources
  • Supports a dual installation of direct Ethernet based data acquisition and traditional digital I/O for legacy equipment, as well as MTConnect, OPC and other machine specific software protocols
  • Customisable ten by infinity status grid
  • Operators can view and monitor the performance of each resource
  • Capture machine generated alarm codes (where available) for insight into micro stoppages
  • Record when a machine has been running in a non-optimal condition
  • Dynamic, live view of the shop floor from anywhere on your domain
  • Dive into the productivity of your resources with machine utilisation analysis

> Go to module information


Seiki AIR WIP Booking

Extending visibility and control of your customer works orders beyond your ERP and APS systems to the shop floor via prioritised, interactive work queues is the key to fast, frictionless order processing. With the growing challenges of global competition, increasing material costs and lead times, exacting quality standards and critical deadlines to be met, being able to drill down into the detail of each operation is a significant advantage. By connecting multiple departments with shared insight, it can help to minimise risk, make informed delivery promises and achieve the agility needed to stay responsive to customer and industry demands.

Seiki AIR Works Order Progress Screen

  • Works out-of-the-box with the Seiki Scheduler or your existing ERP/MRP/APS system via a configurable interface
  • Operator confirms the start and completion of each operation to dynamically update the status in your ERP/APS system
  • Enter part counts and scrap reasons
  • Start multiple operations on a single resource
  • Send and record First Off Inspections
  • Users can attach files, add comments and view notifications of non-conformances to help control quality levels
  • Follow the overall progress of operations – live and historically via the batch card to help increase quality and consistency

> Go to module information


Seiki AIR Jobpack DNC

Seiki AIR Jobpack DNC and manufacturing data management software is an easy to use and maintain shop floor communications and NC program transfer solution. It offers a single source solution for all your CNC machines. Transitioning from traditional paper-based delivery and capture of manufacturing information to digital can help you make even greater improvements through immediacy, accuracy, and control. It’s also a critical factor in the drive to eliminate waste and reduce non-value adding activities.

Seiki AIR Jobpack DNC software shopfloor user screen

  • Organise and administer production data and documentation related to individual parts and operations
  • Ensure only the latest, approved file versions are used to avoid costly errors and avoid scrap/rework
  • Send and receive NC program files
  • Full audit trail of file transfers and Jobpack changes
  • User roles, permissions, and passwords control access
  • Compare NC program files
  • Multi port serial devices enable simultaneous requests from each CNC
  • DNC software supports most machine types, including legacy machines
  • Manage parts, routings, operations. Include up-issuing of parts
  • Create jobpacks for each operation and assign to resource
  • Graphical files status

> Go to module information

The Seiki solution is dependent upon your client server and LAN infrastructure. Seiki does not provide IT hardware, with the exception of:

Examples of systems that we’ve interfaced the Seiki Scheduler to using our EAI software:

  • Avante ERP
  • Baan MRP
  • Biztrack
  • Chess ERP
  • EFACS
  • Infor Swan
  • EMAX ERP
  • Merlin 200 ERP
  • Microsoft Access Database
  • Micros Omins ERP
  • Progress Plus
  • Radan E2i
  • Sage ERP
  • SAP
  • SQL Database
  • Syspro
  • Tricorn ERP
  • Mapics ERP
  • Redthorn ERP
  • Preactor
  • Prodman ERP
  • XKO MRP 900

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