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Performance Analysis

One of the biggest challenges organisations face is making sense of all the data that has been collected, and organising and presenting it in a meaningful format that can actually be used to improve performance. Seiki Analysis software provides a clear, consistent and easy to use set of performance reporting tools that support data driven lean and continuous improvement strategies. It can help you to reduce waste, monitor trends, forecast business opportunities and optimise the utilisation of existing resources.

Operational Excellence

The drive towards operational excellence starts with a better understanding of your data and making it available to the right people as they need it to ensure that they can be more responsive and make informed decisions. Seiki Analysis increases visibility of the activities associated with every works order and shop floor resource through performance analysis charts and graphs. These simple yet powerful graphical views of critical data such as productive time, resource utilisation and efficiency make it easier to interrogate reliable, actionable data from the shop floor in order to quickly identify problems and highlight areas for improvement. This data can then also be exported in a number of formats for internal distribution.

Machine Utilisation Analysis

Extending access to live production information outside of the physical environment can really help users to stay connected to shop floor activity. The Machine Utilisation Analysis feature uses live status data automatically/manually collected in real time from your shop floor resources (via Seiki Monitoring) to provide a breakdown of the productivity of each resource in pie chart, bar chart and text table formats. This data can then be used to inform strategies to optimise machine uptime, throughput and ROI.

Works Order Performance Analysis

Having access to critical business intelligence from works orders and operations, whilst they are in progress or completed, can provide a significant advantage for companies looking to reduce costs. The Job Report Analysis feature uses work in progress status data (available via Seiki SFDC) to produce live graphical report and detailed historical analysis of the progress and times of works orders and works order operations, including a comparison of planned vs actual times.  Each individual report displays the part number, works order number, start time, total duration and quantity produced. The results can be presented in a pie chart, displaying an accumulation of the various activities that each operation involves between the start and completion of the job, together with an event sequence bar chart to show the individual job timeline.

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Speak to us about our Performance Analysis software

We’re delighted that you’re interested in Seiki’s manufacturing performance analysis software and want to hear from you. Our sales team can be contacted directly at 01273 666999 or via email sales@seikisystems.co.uk and they will be happy to answer any questions that you have and to discuss technical features of the system.  Alternatively, please complete our contact form.

Performance Analysis Screen Shots

Watch a short Performance Analysis demo video

Features

  • Graphical reports of individual works orders and/or operation performance
  • Detailed breakdown of the productivity of each monitored resource
  • Trend analysis charts for individual or groups of production events
  • Planned vs actual comparison charts
  • Overall equipment effectiveness (OEE) KPI metrics

Benefits

  • Highlight where non-value added processes and waste are eroding profitability
  • Visual performance metrics to make informed commercial decisions
  • Easily identify trends and take immediate action
  • An immediate, dynamic and accurate view of your business
  • Supports continuous improvement strategies with real and accurate data
  • Become more agile enabling you to be more responsive to customer demands
  • Gain insights into your business

Seiki Jobpack DNC

Why not add Seiki Jobpack DNC to deliver accurate and complete works order information and work queues electronically to the operator terminal on the shop floor, eliminating copy and distribution times for paper-driven operations. The system includes an administrative toolkit for the management and control of NC Programs, including file status and approval, assignment of user access privileges and generation of traceability reports.

Seiki Monitoring

Integrate to Seiki Monitoring to automatically or manually record resource status as derived from the machine’s communication interface. The system enables you to record each changeover and setup times to identify the real reasons for lost productivity, effectively supporting continuous improvement strategies with live and accurate data. The Factory Status feature also offers a dynamic, real time view of the shop floor remotely to support unmanned operations and fast response to alerts.

Seiki SFDC

Integrate to Seiki SFDC to view the current state of all work in progress, which in turn enables you to have a view of your true capacity for planning and scheduling work throughput. The result is improvements in manufacturing processes such as the flow of work in progress (W.I.P), the quality of parts produced, minimising scrap and machine downtime, and the distribution/availability of information throughout the organisation.

The Seiki solution is dependent upon your client server and LAN infrastructure. Seiki does not provide IT hardware, with the exception of:

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